Metal Rack

Metal Rack
Details:
Metal racks, thanks to their durability, flexibility, and practicality, have become a mainstream storage device across many fields. Their value stems from their material properties and processing technology. The following is a brief analysis of their core characteristics and manufacturing process.
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Description
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Core Features

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1. Stable Structure & High Load Capacity

Residential model: single‑layer load 30‑80kg.

Heavy‑duty industrial/commercial model: >500kg.

"Frame + shelf" design with punched‑in ribs prevents collapse.

2. Durable, Damage‑Resistant, Long Life

Galvanized + powder coated – 5‑10 years in humid environments (wood: 2‑3 years).

Cold‑rolled steel (hardness HB180‑220) resists impact, wear, moisture, mold, insects.

3. Flexible Adjustability for Wide Scenarios

Shelf spacing adjustable 3‑10cm – fits different item heights.

Residential: tool‑free assembly/disassembly. Industrial: bolt assembly – suitable for home, commercial, industrial use.

4. Eco‑Friendly & Easy to Clean

100% recyclable metal, no harmful substances.

Smooth surface – wipe with damp cloth. Ideal for kitchens, laboratories, clean environments.

Material Selection

1. Material Selection

Cold‑rolled steel: cost‑effective, 20‑30% harder than hot‑rolled – home & light commercial.

Stainless steel (304/201): high corrosion resistance, 1.5‑2× cost – humid/corrosive environments.

Aluminum alloy: lightweight (⅓ steel density), load ≤50kg – light mobile racks.

2. Forming

Cutting: CNC shearing, tolerance ≤±0.5mm.

Stamping: reinforcement ribs (increase load ≥30%) and mounting holes.

Bending: CNC, angle tolerance ≤±1° – prevents assembly misalignment.

3. Connections

Welding: weld tensile ≥300MPa – heavy‑duty, non‑detachable.

Detachable: clips (small racks), bolts (load 80‑150kg, medium racks), latches (adjustable, load ≤50kg).

4. Surface Treatment

Galvanizing: 5‑20μm zinc layer – hot‑dip for outdoor, electroplating for indoor.

Powder coating: 60‑120μm, 48h salt spray test, multiple colors – home use.

Brushed: for stainless steel, enhances quality, reduces fingerprints.

5. Quality Inspection & Assembly

Dimensional check – prevents loosening or skewing.

Load test: 1.2× rated load, 24h – no deformation.

Appearance: coating, weld joints, edges – safe to use.

Products Description

The metal rack – high load capacity, long life, high flexibility – comes from the combination of materials and craftsmanship. When selecting a metal rack, focus on materials, surface finish, and connection methods. Future products will evolve toward lighter weight, higher load, personalization, and smart applications.

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